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Bench Testers

Bench tester are aimed for testing electric drives, motors, power generators, geared motors, air-powered and hydraulic motors, petrol engines, pneumo and hydraulic actuators with capacity from 90 W up to 60 kW for mass production or incoming inspection. All bench testers when completed go through primary appraisal by specialists from FGU Tomsky CSM. 

 

Bench testers allow setting up and adjusting brake loads, as well as the following technical parameters of the tested devices: 

  • Load torque
  • Rotation rate
  • Acceleration and deceleration time
  • Value and frequency of generated voltage and currents
  •  

    The standard bench tester consists of load stand, control cabinet, automated work station.

     

    NOTE!

    • Load stands and control cabinets can be supplied separately
    • Upon request load stands and control cabinets can be manufactured with functions and parameters required by the Client
    • Detachable adapters can be manufactured to fasten various equipment to load stands

    Automated work station allows to control testing both in manual and automatic mode, visualize the set tasks and data signals from tested devices, to perform oscillographic testing of time dependencies for measured parameters and investigate them.

     

    Standard load stand consists of the frame, loading device, torque sensor, rotary rate sensor and hydraulic and mechanical brakes.

     

    Synchronous generator, operating for active load, is used as a loading device when testing drives and motors. It is possible to run the mode of power recuperation into feeding circuit.

     

    The stand can be used for testing electric generators of various types.

     

    Standard control cabinet consists of three phase voltage wiring, voltage converter into required frequency and amplitude, voltage filter network, interface units for connection with PC, high voltage generator of impulse interference, as well as required control and display devices. Control cabinet can be additionally equipped with automated workstation based on PC and required software.

     

    Functions of Control Cabinet

     
  • Generating three phase feeding voltage within the range from minus 50 up to plus 47% out of nominal circuit voltage
  • Generating voltage losses
  • Measuring current and voltage at circuits of electric motor, drive and generator
  • Changing the feeding voltage frequency from 40 to 60 Hz
  • Changing phase sequence of output feeding voltage
  • Protection from current overloading and short circuits when loaded
  • Generating high voltage impulse interference up to 4kW
  • Automatic testing
  • Exchanging data with PC through USB interface

  • Basic Parameters of Control Cabinet

     

    Supply voltage, V

     ~ 380 (50 Hz (3 phases))

    Power of tested electric drive (motor), kW

    up to 45

    Number of output voltage phases

    3

    Ranges of output linear voltage, V

    from 190 to 560

    Ranges of output voltage frequency changes, Hz

    from 40 to 60

    Ranges of high voltage impulses amplitude changes, V

    from 500 to 4000

    Ambient temperature, °С

    from -10 to +35

     

    Basic Parameters of Linear Load Testers

     
     

    Linear Tester for 20 kN

    Linear Tester for 30 kN

    Ranges of setup and control torque, N

    0…20000

    0…30000

    Maximum travel rate, mm/sec

    50

    50

    Relative error of torque measurement, %, not more 

    5

    5

    Dimensions, mm

    850×500×250 

    850×500×250 

    Weight, kg

    50

    50

     

    Basic Parameters of Rotary Load Testers

     
     

    SNF-100

    SNF-10000

    SNG-20

    SNG-1000

    SNG-10000

    SNG-50000

    SNV-35

    Ranges of setup and control torque, Nm

    0…1000

    100…10000

    0…20

    10…1000

    300…10000

    500…50000

    5…120

    Maximum rotary rate of tested equipment, rpm

    200

    200

    5000

    1500

    5…60

    3…12

    5…120

    Relative error of torque measurement, %, not more

    5

    5

    5

    5

    5

    5

    5

    Dimensions, mm

    900×800×450

    1500×1000×500

    500×350×250

    1850×1350×650

    800×1900×770

    1600×2000×1500

    1700×800×650

    Weight, kg

    60

    450

    50

    650

    950

    2000

    400

     
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